AJS and Matchless Owners Club Limited

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Picture: 1929 M6 Gearbox output sprocket, side-on


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Description: Side view of the gearbox output sprocket, showing how deep it is compared to a lot of other types. It is resting on the kickstarter’s spring, the larger end of which normally locates on the sprocket face.
I plan to have the teeth machined off and replaced, but if I’m not convinced of the hardness of the replacement teeth I might try to get it machined into an adapter for a more modern replacement sprocket. It’s difficult because of the spring, the amount of dishing and how tight space by the case.
You can see a slight shine on the stub-shaft of the sprocket - I was shocked (blown away!) to discover that this is a wear mark from an oil seal! Unbelievable! Seems odd, though as it’s the only I can find....
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Added on: 25 Mar 2018
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