Headlight spacers

Information relating to the Matchless G80 or AJS Model 18 500cc Heavyweight.
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boz
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Posts: 18
Joined: Sun Jan 01, 1995 12:00 am
Location: MAIDSTONE, KENT UK

Headlight spacers

Post by boz »

Hi.I am rebuilding a56 g80s and i understand that there are two spacers between the headlight shell and the two brackets which hold it on.Could someone tell me please the size and thickness of them so i could make them or where i can get them.Thanks for your replys.
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dave16mct
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Posts: 3246
Joined: Mon Jan 01, 1990 12:00 am
Location: LANCASHIRE UK

Headlight spacers

Post by dave16mct »

I don't think there are any spacers on the road model. The comp models have 6" headlights, so a spacer is needed on those. The road models have sidelights which hold the headlight on, and have rubber grommets to neaten the join.
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TommoT
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Posts: 1602
Joined: Mon Jan 01, 1990 12:00 am
Location: DENMARK

Headlight spacers

Post by TommoT »

Yes, spacers are definitely needed! On my 1956 G80S the headlamp will rub on the brackets if fitted without spacers. My G80S was originally a basket case, and of course these spacers were missing. I made a pair of spacers just wide enough keep the lamp from touching the bracket. If the original side lamps are fitted, you can't make the too wide, or there will not be enough thread left to fit a nut inside the lamp.
TommoT

Ride Your Motorcycle As If Your Life Depended On It - Cos' It Does!
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