Assembling crankcase

Information relating to the Matchless G80 or AJS Model 18 500cc Heavyweight.
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rhunter
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Joined: Thu Dec 12, 2002 12:00 am
Location: LOTHIAN UK

Assembling crankcase

Post by rhunter »

Re-assembling crankcase with new drive bearings axles and new timing side bush. Everything very tight especially timing side bush. Any ideas how to loosen timing bush so axle fits easier. Also the old bush had a locking pin....is this necessary for new bush?......Robert
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Colin F
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Re: Assembling crankcase

Post by Colin F »

Have you reamed the new timing side bush to fit?
Yes the locking pin is need to prevent the bush binding and spinning in the crankcase and causing wear to the alloy.
rhunter
Posts: 62
Joined: Thu Dec 12, 2002 12:00 am
Location: LOTHIAN UK

Re: Assembling crankcase

Post by rhunter »

What is the proper procedure to assemble new timing side bush....how do you go about reaming the bush?.......
Don Madden
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Re: Assembling crankcase

Post by Don Madden »

Even after reaming a properly fitted bush will have a tight spot when new. The clearance should be not more than 0.001in & the allowable similar runout of the shaft will cause some binding intil run in. If the shaft spins freely in the T/S half case, the clearance is adaquate. Reaming should be done by a qualified engineer as fit is critcal. Cheers, Don.
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tr7dan
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Location: LANCS UK

Re: Assembling crankcase

Post by tr7dan »

rhunter wrote:....how do you go about reaming the bush?.......
if you have to ask.... you'll never know ! :lol:
alanengineer
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Re: Assembling crankcase

Post by alanengineer »

are you sure your rebuilt crankshaft axles are in line. It might be worth a second check
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