Breather assembly

Information relating to the Matchless G80 or AJS Model 18 500cc Heavyweight.
dave.everitt
Posts: 15
Joined: Wed Oct 12, 2005 10:45 pm
Location: SURREY UK

Breather assembly

Post by dave.everitt »

I have a problem with the engine "breathing" into the primary chaincase. I assume that the crankcase breather is not working properly. I have the two parts - 000835 and 000836.
Should these be inserted with a washer?
How tight should they be tightened?
Can there be another reason for this primary 'case breathing?

The rings have only just been replaced and I think this is just displacement breathing.

Engineering advice appreciated
iandusud
Posts: 307
Joined: Fri May 21, 2010 5:05 am
Location: FRANCE

Breather assembly

Post by iandusud »

If the rings have only just been replaced they may not be sealing well yet. Give it some stick!

Ian
wilko
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Joined: Wed Oct 12, 2005 10:45 pm
Location: victoria AUSTRALIA

Breather assembly

Post by wilko »

How can you assume it's "breathing" into the crankcase? Are you sure it's not simply being flooded by wetsumping?
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1608
Member
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Joined: Mon Oct 05, 2009 1:00 am
Location: ESSEX UK

Breather assembly

Post by 1608 »

If you can feel the draught from the breather then its working well enough. As stated above, you probably haven't given the rings time to bed in.
dave.everitt
Posts: 15
Joined: Wed Oct 12, 2005 10:45 pm
Location: SURREY UK

Breather assembly

Post by dave.everitt »

The draught I can feel is from the primary chaincase, by my removing the inspection/adhustment access cover in the aluminium case.

My questions are still -

Should the breather assembly be inserted with a washer?
How tight should the breather be tightened?

and a new question:
What size should be used for the crankcase breather pipe?
itma
Posts: 7721
Joined: Tue Nov 22, 2005 6:01 pm
Location: UK

Breather assembly

Post by itma »

I am puzzled by your puzzlement.

the breather body screws in tight, no washer is needed; the little disc valve should be free to move, do not, for instance, stick it in place with grease or it will defeat the object, a bit of spit is enough.

crankcase breather is same size pipe as rocker feed; point it down not up.

your excess pressure is caused by piston blow by....either the rings have not bedded in, or the bore was not de glazed, or the gaps are far too big; its not out of my experience to find wrong size rings have been fitted.
One assumes also that the bearing spacers are correct and as they should be.
aobp11
Posts: 802
Joined: Wed Oct 12, 2005 10:45 pm
Location: GLD NETHERLANDS

Breather assembly

Post by aobp11 »

That vent pipe is 000755, listed at another page in the parts list. You also need union 000513 or similar to attach the pipe.
Albert
dave.everitt
Posts: 15
Joined: Wed Oct 12, 2005 10:45 pm
Location: SURREY UK

Breather assembly

Post by dave.everitt »

OK, Thanks for everyones help. I have now finished this task.
I realised that once the chaincase inspection cap is removed the engine is bound to vent through the primary chaincase. It takes the path of least resistance. I have fitted a new breather pipe of about 1/4 inch diameter and fitted a copper washer under the breather assembly.
Now I am about to replace the two sliding discs on the back of the chaincase that cover the gearbox.
I might end up with an oil tight bike - joke
Thanks for your help
itma
Posts: 7721
Joined: Tue Nov 22, 2005 6:01 pm
Location: UK

Breather assembly

Post by itma »

absolutely no need for a washer under that breather.

quote: I might end up with an oil tight bike

if you don't its your fault.
Marty
Member
Posts: 243
Joined: Sat Jan 01, 1994 12:00 am
Location: Newzealand NEW ZEALAND

Breather assembly

Post by Marty »

Good try Ken. Makes you wonder why people ask a question originally. You must be mellowing by your response. We want the old ITMA back
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