Rear brake rod adjustment

Information relating to the Matchless G12 or AJS Model 31 650cc twin
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Andy G
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Posts: 361
Joined: Mon Jun 01, 2020 9:42 am
Location: Aberdeenshire UK

Rear brake rod adjustment

Post by Andy G »

Here's what I hope is a no-brainer...
How long should the brake operating rod be?
Try as I might, I just can't find a point where the lever is rested at around the 5oclock position while still clearing the centre stand when up and the pillion foot rest.
I have new shoes, tried reversing the rod so the adjuster is at rear, adjusted foot lever stop etc, but the hex on the actuating lever is always a half an adjustment out.
My only guess is that the rod that came in the box of bits is for a different model?
Bombling contentedly around rural Aberdeenshire
cbranni
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Joined: Sat Oct 09, 2010 9:17 pm
Location: ABERTAWE UK

Re: Rear brake rod adjustment

Post by cbranni »

Morning Andy,

My homemade copy on the G12 is 18" with the lever at about 5.30, 3/4" of thread sticking out from adjuster, new shoes.

Regards Colin
only dead fish go with the flow
g80csp11
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Joined: Mon Jan 01, 1990 12:00 am
Location: WEST SUSSEX UK

Re: Rear brake rod adjustment

Post by g80csp11 »

REAR BRAKE ROD x 20″ 1/4 LONG – TWINS & SINGLES (022297)
of course Rob Swift might tell me that i'm wrong !, it has been known
alanengineer
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Joined: Wed Oct 12, 2005 10:45 pm
Location: KENT UK

Re: Rear brake rod adjustment

Post by alanengineer »

I thought, some years have different lengths, check your parts book
Andy G
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Posts: 361
Joined: Mon Jun 01, 2020 9:42 am
Location: Aberdeenshire UK

Re: Rear brake rod adjustment

Post by Andy G »

Ok, so it seems no single measurement to fit all years then, and as I am working with a collection of bits that may not have started life on this frame, I guess it's a question of fit what fits!
Measurement sounds similar to yours tho Colin. I have 17 3/4 between the clevis pins, but no adjustment left.
So I'll look around for something longer.
Thanks all.
Bombling contentedly around rural Aberdeenshire
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Rob Harknett
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Joined: Mon Jan 01, 1990 12:00 am
Location: ESSEX UK

Re: Rear brake rod adjustment

Post by Rob Harknett »

Are the other bits that effect brake rod adjustment correct ? rear chain and sprocket. Is the chain so worn that you need to adjust the wheel way back so the rod appears too short. Have you got the correct rear brake pedal. You may find a cast pt. no. cast on the inside.
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dave16mct
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Joined: Mon Jan 01, 1990 12:00 am
Location: LANCASHIRE UK

Re: Rear brake rod adjustment

Post by dave16mct »

There also different cam levers. On some the hexagon is turned one flat. Sometimes you find that a front lever has been fitted on the rear too.
Dave.
Mick D
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Joined: Mon Mar 24, 2014 5:44 pm
Location: Aberdeenshire

Re: Rear brake rod adjustment

Post by Mick D »

Andy G wrote:So I'll look around for something longer.
Hi

I've just had a custom brake rod made by Acme Stainless - may be an easier option than sourcing the correct matching components if yours are wrong.

https://acmestainless.co.uk/product-cat ... cba1185463
Andy G
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Posts: 361
Joined: Mon Jun 01, 2020 9:42 am
Location: Aberdeenshire UK

Re: Rear brake rod adjustment

Post by Andy G »

Some good suggestions, I'll take another look at the weekend.
Thanks all.
Bombling contentedly around rural Aberdeenshire
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