AJS and Matchless Owners Club Limited

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 Technical Tips: Gearbox ( 15 articles)


Lightweight Gearbox Overhaul
(Added : 8/12/2017 2:25:54 PM Hits : 251 Rating: 10 Votes: 1) PDF File
This guide will show you how to remove, dismantle and overhaul the gearbox from a 250cc AJS Model 14 / Matchless G2 or a 350cc AJS Model 8 / Matchless G5 motorcycle (all years).


Gearbox Torque Path
(Added : 5/1/2012 6:16:56 AM Hits : 2805 Rating: 10 Votes: 3) PDF File
A set coloured diagrams showing the torque path through the AMC gearbox.


Internal workings of AMC gearbox
(Added : 9/13/2011 6:52:30 PM Hits : 4016 Rating: 10 Votes: 4) PDF File


Kick Start seal - Mod 14
(Added : 6/1/1999 Hits : 2864) PDF File
This article from A.Trace in Plymouth details how to fit an oil seal to an AJS 250 CSR lightweight gearbox, using only basic hand tools.


Gear box - bottom stud
(Added : 4/1/1999 Hits : 2613)
Gearbox bottom stud replacements


Gear Box CP - Leak proofing
(Added : 11/1/1996 Hits : 3317 Rating: 10 Votes: 1) PDF File
Gear Box CP - Leak proofing


Kick start - lever washers
(Added : 3/1/1995 Hits : 2366) PDF File
Kick start - lever washers


Clutch, Liquid - Malcolm Saggers
(Added : 6/1/1996 Hits : 2500) PDF File
Clutch, Liquid - Malcolm Saggers


Gear Box - B52 correct fitting
(Added : 11/1/1996 Hits : 3109) PDF File
Gear Box - B52 correct fitting


Engine plates
(Added : 5/1/1998 Hits : 2136) PDF File
Engine plates

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